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 About Jute

Jute is a long, soft, shiny vegetable fibre that can be spun into coarse, strong threads. It is produced from plants in the genus Corchorus, family Malvaceae.

Major Fiber Properties
Jute is one of the strongest natural fibers. The long staple fibre has high tensile strength and low extensibility. Its luster determines quality; the more it shines, the better the quality. It also has some heat and fire resistance. The biodegradable features of jute are becoming increasingly important.

Production
Jute is a rain-fed crop with little need for fertilizer or pesticides. The production is concentrated in Bangladesh, India, China, and Thailand. The jute fibre comes from the stem and ribbon (outer skin) of the jute plant. The fibers are first extracted by retting. The retting process consists of bundling jute stems together and immersing them in low, running water. There are two types of retting: stem and ribbon. After the retting process, stripping begins. Women and children usually do this job. In the stripping process, non-fibrous matter is scraped off, then the workers dig in and grab the fibres from within the jute stem.

Uses
Jute is the second most important vegetable fibre after cotton; not only for cultivation, but also for various uses. Jute is used chiefly to make cloth for wrapping bales of raw cotton, and to make sacks and coarse cloth. The fibres are also woven into curtains, chair coverings, carpets, area rugs, hessian cloth, and backing for linoleum.

While jute is being replaced by synthetic materials in many of these uses, some uses take advantage of jute's biodegradable nature, where synthetics would be unsuitable. Examples of such uses include containers for planting young trees which can be planted directly with the container without disturbing the roots, and land restoration where jute cloth prevents erosion occurring while natural vegetation becomes established.

The fibres are used alone or blended with other types of fibres to make twine and rope. Jute butts, the coarse ends of the plants, are used to make inexpensive cloth. Conversely, very fine threads of jute can be separated out and made into imitation silk. As jute fibres are also being used to make pulp and paper, and with increasing concern over forest destruction for the wood pulp used to make most paper, the importance of jute for this purpose may increase. Jute has a long history of use in the sackings, carpets, wrapping fabrics (cotton bale), and construction fabric manufacturing industry.

Traditionally jute was used in traditional textile machineries as textile fibres having cellulose (vegetable fibre content) and lignin (wood fibre content). But, the major breakthrough came when the automobile, pulp and paper, and the furniture and bedding industries started to use jute and its allied fibres with their non-woven and composite technology to manufacture nonwovens, technical textiles, and composites. Therefore, jute has changed its textile fibre outlook and steadily heading towards its newer identity, i.e. wood fibre. As a textile fibre, jute has reached its peak from where there is no hope of progress, but as a wood fibre jute has many promising features.

Jute can be used to create a number of fabrics such as Hessian cloth, sacking, scrim, carpet backing cloth (CBC), and canvas. Hessian, lighter than sacking, is used for bags, wrappers, wall-coverings, upholstery, and home furnishings. Sacking, a fabric made of heavy jute fibres, has its use in the name. CBC made of jute comes in two types. Primary CBC provides a tufting surface, while secondary CBC is bonded onto the primary backing for an overlay. Jute packaging is used as an eco-friendly substitute.

Diversified jute products are becoming more and more valuable to the consumer today. Among these are espadrilles, floor coverings, home textiles, high performance technical textiles, Geotextiles, composites, and more.

Jute floor coverings consist of woven and tufted and piled carpets. The traditional Satranji mat is becoming very popular in home décor. Jute non-wovens and composites can be used for underlay, linoleum substrate, and more.

Jute has many advantages as a home textile, either replacing cotton or blending with it. It is a strong, durable, color and light-fast fibre. Its UV protection, sound and heat insulation, low thermal conduction and anti-static properties make it a wise choice in home décor. Also, fabrics made of jute fibres are carbon-dioxide neutral and naturally decomposable. These properties are also why jute can be used in high performance technical textiles.

Diversified byproducts which can be cultivated from jute include uses in cosmetics, medicine, paints, and other products.

Features

  • Jute fibre is 100% bio-degradable and recyclable and thus environmentally friendly.
  • It is a natural fibre with golden and silky shine and hence called The Golden Fibre.
  • It is the cheapest vegetable fibre procured from the bast or skin of the plant's stem.
  • It is the second most important vegetable fibre after cotton, in terms of usage, global consumption, production, and availability.
  • It has high tensile strength, low extensibility, and ensures better breathability of fabrics. Therefore, jute is very suitable in agricultural commodity bulk packaging.
  • It helps to make best quality industrial yarn, fabric, net, and sacks. It is one of the most versatile natural fibres that has been used in raw materials for packaging, textiles, non-textile, construction, and agricultural sectors. Bulking of yarn results in a reduced breaking tenacity and an increased breaking extensibility when blended as a ternary blend.
  • Jute is totally free from narcotic elements or odour.
  • The best source of jute in the world is the Bengal Delta Plain in the Ganges Delta, most of which is occupied by Bangladesh.
  • Advantages of jute include good insulating and antistatic properties, as well as having low thermal conductivity and a moderate moisture regain. Other advantages of jute include acoustic insulating properties and manufacture with no skin irritations.
  • Jute has the ability to be blended with other fibres, both synthetic and natural, and accepts cellulosic dye classes such as natural, basic, vat, sulfur, reactive, and pigment dyes. As the demand for natural comfort fibres increases, the demand for jute and other natural fibres that can be blended with cotton will increase. To meet this demand, it has been suggested that the natural fibre industry adopt the Rieter's Elitex system, in order to modernize processing. The resulting jute/cotton yarns will produce fabrics with a reduced cost of wet processing treatments.
  • Jute can also be blended with wool. By treating jute with caustic soda, crimp, softness, pliability, and appearance is improved, aiding in its ability to be spun with wool. Liquid ammonia has a similar effect on jute, as well as the added characteristic of improving flame resistance when treated with flameproofing agents.
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